R380 gearbox overhaul manual continental 2003

Lt380 gearbox overhaul manual by anton carakoom issuu. Lt77 5 speed manual diagrams find land rover parts at lr. Position release lever to pivot post ensuring spring clip is located behind c clip. For all other information regarding adjustments, removal of oil seals, clutch, transfer box and gearbox unit, consult the. Fit centre plate and bolt down using 8 slave bolts. This is a basic overhaul kit for the r380 gearbox suffix k onwards.

Rest 1st2nd fork and shaft assembly on bench and locate pin in jaw of fork. Time will tell but durability and lifespan should be better compared to the weaker lt77 land rover gearbox. See the full list of free documents by manufacturer all on one page. This manual contains procedures for overhaul of the r380 gearbox on the bench with the clutch and, if applicable, the transfer box removed. The r380 box was introduced as brand new lr gearbox across the entire land rover and range rover product lines. Transmissions lt77, r380, 300tdiautomatic, lt230 center. R380 manual gearbox overhaul manual 3rd edition eng. View and download royal enfield bullet res 500 service manual online. I got a chance to look at my gearbox and transfer box numbers tonight, the r380 is a 56j so one of the earliest boxes and is prone to the mainshaft wear, according to ashcrofts. No part of this publication may be reproduced, stored in a retrieval system. But the r380 still has the lt77s 77 mm shaft spacing. The published maintenance manuals, overhaul manuals, operator manuals and installation and operation manuals for gasoline engines are listed below. Land rover service repair workshop manuals and owners handbook online download.

Maintenance manuals continental aerospace technologies. This kit is suitable for use with an r380 suffix k or later donor box suffix j donor box version also available. Land rover discovery 1 manual with r380 manual gearbox from vin ma109621, land rover discovery 2 with r380 manual gearbox,equivalentto land rover part no. The mainshaft fits the defender 90 and 110, as well as discovery i and ii. Mar 26, 2014 1 r380 5sp main gearbox 2 lt230te transfer gearbox 3 front and rear axlediff my owner manual states 1 texaco mtf94 which is pretty conclusive everywhere that this is the right stuff for the r380 box which is an api gl4 oil. Jan 17, 2015 use redline mt90, it is the oil for an r380.

Although not a very cheap kit the extra money will be well spend. Land rover discovery manual gearbox problems worth avenue. Identification of gearbox types for discovery et al. This part is a quality product made to oe specifications to fit your vehicle and is backed by a 12 month warranty. R380 suffix k stumpy conversion kit online gearbox parts shop. Overhaul kit r380 5speed manual gearbox gearbox mgr. Transmission land rover range rover rover land rover r380 gearbox overhaul manual 3rd edition lrl 0003eng pdf. The r380 was introduced in 1994 with the suffix j which was a significant improvement on the lt 77 it supercedes differences included a steel oil pump as opposed to the lt 77 fibre one, an additional 2 support bearing, used on the layshaft and the mainshaft, wider gears, bigger diameter synchro rings, synchromesh on reverse and a longer mainshaft spline. Lt230 with handbrake, with hilow and differential lock linkages lt77 or r380 with bell housing. Overhaul kit r380 5speed manual gearbox gearbox mgr v8. View and download continental motors go300a overhaul manual online. Land rover r380 suffix j gearbox overhaulpart 4final assemblyas youtube have moved the goals to become monetized, and i have a niche channel, funding is neve. Rv8 2wd r380 transmission tech talk wscc community forum.

Please see the video below if you are unsure how to locate your r380 serial number. This manual contains procedures for overhaul of the r380 gearbox. When working on your land rover transmission, here is the replacement gearbox mainshaft r380 tud101720. Lrl 0079eng 3rd edition workshop manual lrl 0164eng 3. The r380 5 speed all synchromesh gearbox comprises an input shaft, output shaft, layshaft and reverse idler shaft.

Include all model defender l316, discovery 1, discovery 2 l318, discovery 3 l319 lr3, discovery 4 l319 lr4, freelander l314, freelander 2 l359 lr2, range rover l405 l322 p38a, classic, evoque l538, sport l320 l494. The r380 is a radically reworked lt77 the 1940s jag gearbox remember with improved main shaft bearing arrangements that provided an overall strengthening of the box. At around this time, a stronger r380 gearbox was fitted to all manual models. R380 gearbox on the bench with the clutch and, if applicable, the transfer. Land rover r380 gearbox overhaul manual 3rd edition lrl 0003eng pdf.

Nov 16, 2017 i have a british leyland sd1 workshop manual and it has different paragraghs for the removal and fitting of the gearbox for the 2000, 23002600 and 3500 but the chapter with the gearbox overhaul is the same for all models and doesnt mention any differences. In my case, i am doing this overhaul because when the gearbox was at full working temperature, the 4th gear. This unit was a marked improvement on strength and durability over previous models. To eliminate the problem at hand, gearbox rebuild is absolutely necessary and it is recommended to replace the baulk ring with a. The kit is suitable for all 4 wheel drive applications with gearbox serial letter suffix k, l, or m. Slide spool and fork towards 1st2nd selector until slot in spool locates over pin keeping the spool engaged in 3rd4th fork jaw. Landyzone is the biggest land rover forum on the net. The later jaguar xj6 manual was fitted with the r380 box but you would need the rover bellhousing and the long remote if its an mgb. R380 gearbox overhaul manual this overhaul manual contains information applicable to the following models. The r380 5 speed all synchromesh gearbox comprises an input shaft, output shaft, layshaft and reverse idler shaft gearbox casings consist of a front cover, gearcase, centre plate and extension housing, all casings are located by dowels and sealed. Land rover r380 suffix j gearbox overhaul part 1 disassembly. This manual contains procedures for overhaul of the. I have many transmissions available from the v8 automatics i remove during my diesel conversions selling cheap. Its possible to download the document as pdf or print.

This section is dedicated to the r380 gearbox found on a manual p38 range rover. Introduced in 1980, it was produced through 2003, and has been used in a variety of cars from bmw, general motors, jaguar, land rover, maserati, peugeot. All 2016 2015 2014 20 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1989 1988 1987 1986 1985 1984 1983 1982 1981. Ashcroft transmissions is a uk based company specialising in the supply of rebuilt manual and automatic gearboxes, transfer cases and differentials to suit. R380 gearbox overhaul manual this overhaul manual contains information applicable to the following models newrangerover rangeroverclassic1995modelson discovery 1995 models on defender 1995 models on discovery 2 publication part no. Land rover workshop manuals r380 manual gearbox overhaul. R380 gearbox for sale mg rv8 mgrv8 mgr rover v8 engine repair overhaul manuals set 4 gearbox lt77 r380. The r380 replaced the lt77 in 1994 my gearbox s sn is 53a0437435j the suffix indicates model based on dh lt77, ik r380 the sn is stamped on a cast pad on the rhs below a hex key socket filler bung the overhaul manual on the rave disk for the r380 states. Austin healey bn1 to bj8 19531968 austin healey sprite 19581971 and mg midget 19611979 jaguar. R380 gearbox manual pdf given at the bottom of each page. May 24, 2009 iam afraid i do not know to much about the mechanics of the r380 but with your mechanical experience maybe the following might help. Have a look at the manual land rover r380 gearbox overhaul 1995 3rd edition rover manual online for free. Lt77 5 speed manual diagrams find land rover parts at.

This is a kit for fitting the r380 gearbox into defender applications previously using lt77 gearbox. The stock defender 110 nas 1993 models included the lt77s five speed synchromesh manual gearbox, prone to certain common issues, including problems shifting from first to second gear and syncromesh rings slipping on fifth and other gears, gradually leading to other problems, damaging the main shaft teeth, or grinding lt230 transfer case input shaft teeth, and eventually rendering the vehicle. If you are so determined to do this, then you will be needing. Land rover 300 tdi diesel engine r380 manual gearbox lt230t. The series is currently in its fifth iteration or generation, according to the manufacturer, the first of which was introduced in 1989, making the discovery.

I found the stock series land rover low range first gear ratio 40. Land rover discovery 199598 wsm by brooklands books. Land rover defender 1990 discovery i discovery ii l318 range rover i classic range rover ii p38a repair manuals english 1. Kg oldtimerwarenhaus ersatzteile fur klassische britische fahrzeuge. In my case, i am doing this overhaul because when the gearbox was at full working temperature, the 4th gear tent to grind allot. Where the use of special tools is specified, only these tools should be used to avoid the possibility of personal injury and or damage to components. All post1977 morgan models powered by a rover engine used the lt77 gearbox and then its replacement, the r380. The procedures given in this manual cover overhaul of the r380 gearbox fitted to a range of vehicles and as such, certain differences exist between gearboxes. Land rover 300 tdi diesel engine r380 manual gearbox lt230t transfer gearbox overhaul manuals. What do i need to replace my lt95 4speed manual with a 5speed. Amr3918, land rover defender with r380 manual gearbox from ma949875, worldwide shipping available the latest design style with our 100% satisfaction guarantee. New range rover range rover classic 1995 models on. New range rover range rover classic 1995 models on discovery 1995 models on d.

R380 5 speed manual diagrams find land rover parts at lr. Nas defender 110 lt77s gearbox to r380 gearbox upgrade. Land rover defender discovery i range rover i classic range rover ii p38a manualy servisni anglicky 1. The baulk ring is allowed to rotate too far when the slot locating the synchro slipper wears out. Please follow this link to an r380 overhaul manual. Ldv pilot gearbox r380 or lt77 17a classic rover forum. The gearbox tunnel needs modding at the top behind the console area and new mounts to be welded to the crossmember which are available from dave vale at v8 conversions in farnborough kent 01689 858716. Overhaul manual this overhaul manual contains information applicable to the following models. Either way you want to say it, i usually have several in stock.

Select the car or van model and see the available manuals in pdf. Taking good care of your gearbox is absolutely important and so, mtf94 is highly recommended especially for the r380 gearbox. Gearbox casings consist of a front cover, gearcase, centre plate and extension housing, all casings are located by dowels and sealed. Royal enfield bullet res 500 service manual pdf download. All of these used the sd1 gearbox remote, which came in a few versions with minor differences. Land rover discovery, sometimes referred to as disco in slang or popular language, is a series of medium to large premium suvs, produced under the land rover marque, from the british manufacturer land rover, and later jaguar land rover.

The r380 gearbox was fitted to all land rover defenders from 1994 until 2006. Fag,koyo, nsk, ntn, skf, or timken no unbranded chinese products. R380 5 speed manual diagrams find land rover parts at. The 380 denotes its ability to handle 380nm of force through the drivetrain. We do not supply the earlier series landrover 4 speed gearboxes. All 2016 2015 2014 20 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1989 1988 1987 1986 1985 1984 1983 1982 1981 1980 1979 1978 1977 1976 1975 1974 1973 1972 1971. Can be used to upgrade from lt77 box to r380 box with the addition of a donor r380 gearbox and using the parts in the kit. The 300tdi introduced a bosch electronic emissions control for certain models and markets. Lt77 and r380 morgan gearbox remote adjustment plus 8s 1977 to 2004 and plus 4s 1987 to 2000 by lorne goldman. For all other information regarding adjustments, removal of oil seals, clutch, transfer box and gearbox unit, consult the appropriate repair manual for the model concerned. Land rover r380 gearbox overhaul manual 3rd edition lrl. The manual gearboxes that we supply are the lt 77, the r 380, the lt 85 santana and the mt82 6 speed tdci gearbox.

Adaptor for output shaft oil seal collar and bearing track. Land rover r380 suffix j gearbox overhaulpart 1 disassemblyas youtube have moved the goals to become monetized, and i have a niche. Hi im not sure if your used to ebay over there in sweden or not i lived in denmark for 18 months and they did not have it. Land rover r380 suffix j gearbox overhaul part 4 final. Land rover r380 gearbox overhaul 1995 3rd edition rover manual. The lt230 is a 22d suffix e i think that is correct, 22d lot of numbers e so according to ashcrofts doesnt have a cross drilled input gear but one can be fitted. Land rover r380 gearbox overhaul manual 3rd edition. Fit interlock spool and 3rd4th fork and engage spool in jaw of fork.